After searching for weeks for alternatives (none of which we liked) we decided to bite the bullet and get the fine folks at Madawaska Doors to build us a set of front doors. (Since sidelights are about as expensive as doors, we decided just to go with two doors.)

Unfortunately, by the time we ordered, the doors weren’t due to be finished until the early July but they knew we had some time pressure and were able to deliver them well ahead of schedule.

We’re going to need to seal them as soon as possible to avoid them coming into contact with the drywall dust, however; It’s apparently very bad for the door.

I should pass on a quick tip here as well for others on a restricted budget: Madawaska Doors has a clearance center in Schomberg where one can buy doors that are either slightly damaged or for some other reason returned by their former owners. They don’t come with any sort of warranty but are at least half price! We picked up a dozen knotty pine interior doors there. We’re going with a bit of a rustic look for the interior finishes so the knotty pine should fit right in.

The clearance center was probably also a contributing factor in our decision to have them make the doors for us. (After seeing HUNDREDS of beautiful wood doors, but none quite right to be our front door, it was hard to think of our front door being steel or *gasp* vinyl.)

We’re VERY happy with our purchases both at the clearance center and the front doors they made just for us!

At the moment, we’re looking at using raw Linseed Oil for the kitchen countertops, baseboards and doors, but will probably need something else (more weather resistant) for the exterior door.

Generally, I’m not someone who takes any satisfaction from the acquisition of things (a car, new stereo, TV, etc. — they’re mostly just functional, to me).  The arrival of these windows, however, I find deeply satisfying. I feel really good about our windows.

Some background explanation is probably required here.

Rewind about 2 months and you’ll find us talking to the builder about ordering the windows. As with each new product being introduced to the house there were decisions to be made about colour, style, features, etc.  Because of budget restrictions Greg had (at our request) changed from fiberglass to vinyl windows, and had sourced some good quality vinyl windows.

There are areas where reasonable arguments could be made that vinyl is actually the best product for a particular purpose, despite the ecologically unfriendly consequences of manufacturing.

I’m sure you can do your own in depth research so just to hit the highlights: windows seem like an unwise area to be using vinyl because:

• Seasonal expansion and contraction of the vinyl frame reduces the efficiency of the seals.
• Vinyl is not a strong material. There are some amazing efficiencies to be gained by using a triple glazed pane, but over time, vinyl will struggle to support even a moderately sized triple-glaze pane.
• Vinyl has a relatively short warranty period which makes it pretty safe to say, we’d be going through the expense of replacing all our windows much sooner than we’d like.
• If it must be used, Vinyl is better as an outdoor material because of off-gassing issues. Most of the off-gassing is in the first month or so, but the idea that I’d, say, only be poisoning my 1 year old ‘a little’ isn’t in the least bit reassuring.

If you’ve ever been in a situation where you felt something wasn’t quite right, that’s exactly how we were feeling. Despite the pressure to get the window order in to keep the house build on schedule (which is critically important — construction schedules are the slippiest slopes you’ll come across) we started pushing for more time to do some last minute research.

The research felt somewhat pointless at first because we knew the reality was our project was already over budget. The philosophy used for of every other major component of the house was to select the highest quality product, as long as it paid back in time. Fiberglass windows are exactly such a product… but still have to be paid for in the present.

But then the alternative was to settle for vinyl and that seemed… unsettling.

We went back and reviewed who were the big/established companies in Fiberglass Windows, quality of the products they make, what sort of warranties they offered, etc.

One of our calls found us talking with the very amiable and excellently accented Steven Hall at Fibertec. He had reviewed the window plan I had sent over and prepared a quote for us that was, as we expected, astronomically out of our budget.

He then said something quite interesting: “I know you’re under a time constraint and if this window plan can’t change then there’s not much more I can do for you. But if you’re able spend some time working on this with me, I think we can do much better.”

This is already a long post so I’ll summarize by saying: there was about a week long process of discussion, revision, evaluation, hand-wringing, re-revision, more hand wringing and ultimately the stunning realization that together we had developed a window plan for the house that was:

• far more sensible than our original design
• would create a home that was far more comfortable to live in
• maintained our home’s somewhat stringent ventilation plan (for cooling the house without AC)
• and was now only “significantly more than we had planned to spend”

But we *could* do it! We could actually get these unbelievable triple-glazed, krypton filled fiberglass windows for our home! We wouldn’t have to poison the planet or ourselves (even if only ‘a little’) and our house would be a much more comfortable place to nestle down in, while the windows ever-so-gradually returned their purchase price (and more) to our pockets.

From the moment we committed to buying the windows we felt great about the change. And now seeing them in place I have no doubt it was the right way to go.

Unfortunately our Civil Engineer has become swamped with other projects and like many in his industry are just so busy with other things, don’t have much time for a small project like ours.

Since I couldn’t be sure when I’ll actually have the Grading & Drainage plan in my hands, I decided to take what I had down to city hall.

Unfortunately when I tried to hand in the revised drawings 4 of them were rejected because it had the wrong stamp. A set of plans can either have the architect’s seal with a space for them to sign by hand, or it can have the signature embedded as part of the seal. Mine had the former and since they had been sent electronically, weren’t signed.

I was able to submit the new Mechanical drawings (now showing the HRV lines).

I’ve now received the drawings from the architect with the digital signature, and will reprint and redeliver them to city hall in the next few days.

I should mention: when I had to get the plans printed I used Sure Print and Design. They are a little bit out of the way for me, but their pricing for 2’x3′ engineering-bond pages was significantly lower than anywhere else I found. (And they were really nice folks, too!)